Camless Spring Forming Machine Factories

1. The debugging process is more convenient. The unique camless and rocker-free design of the camless spring machine only needs to be familiar with the computer operating system and the corresponding programming, which reduces the difficulty in the debugging process.
2, the forming ability is stronger. The arm of the camless spring machine can be disassembled and installed, that is, the arm can be disassembled and installed at any position on the panel according to the needs of product forming, so as to avoid the phenomenon of knife collision.
3. Faster and more stable. The stroke path can be freely set according to the needs, which can effectively avoid invalid actions. Shorten time intervals, thereby improving work efficiency.
、Characteristics of camless spring machine
1. The debugging process is more convenient. The unique camless and rocker-free design of the camless spring machine only needs to be familiar with the computer operating system and the corresponding programming, which reduces the difficulty in the debugging process.
2, the forming ability is stronger. The arm of the camless spring machine can be disassembled and installed, that is, the arm can be disassembled and installed at any position on the panel according to the needs of product forming, so as to avoid the phenomenon of knife collision.
3. Faster and more stable. The stroke path can be freely set according to the needs, which can effectively avoid invalid actions. Shorten time intervals, thereby improving work efficiency.

The camless wire spring machine is developed on the basis of the traditional cam spring machine. It consists of a host, a control system, a motor power unit, an auxiliary device and ancillary equipment, and is developed from the previous electrical control mechanical type to the current one. Mechatronics. The main engine is composed of alloy steel casting panels, guide rails, sliding seats and high-precision gears, etc., which improves the strength and rigidity of the rotary spring machine itself, and further improves the running accuracy and work efficiency of the rotary spring machine.

The wire turning spring machine has added wire turning system and curling function. Using the wire turning system function, the spring machine can make the entire wire feeding part rotate forward and reverse 360 degrees during the wire feeding process, thus realizing multiple angular positions of the machine. operations such as forming and cutting. In addition, with the detachable installation of the crimping device, the production speed of the complex products in the process of forming corners and arc bending is effectively improved, thereby greatly expanding the powerful forming function of the machine body, and also improving the machine. Work efficiency, operation is more simple and convenient.

The basic structure of the camless spring machine can be divided into five parts: the straightening mechanism, the feeding mechanism, the reducing mechanism, the pitch control mechanism, and the cutting mechanism. 1. Straightening mechanism: The position of the straightening mechanism is between the material rack and the feeding roller. It consists of two sets of straightening rollers. The purpose of the straightening system is to eliminate the original bending deformation of the steel wire. After straightening, it can be straightened. Straight into the forming machine in order to improve the precision of the coil spring. 2. Feeding mechanism: The feeding mechanism of the spring machine is a device that presses the steel wire by one or two pairs of feeding wheels, and drives the steel wire to advance in a straight line by the rotation of the feeding wheel. It is completed by using the gears on the feeding wheel shaft of the sector-shaped incomplete gear transmission. The rotation speed of the upper and lower rollers is the same, but the rotation direction is opposite. The feeding wheel rotates once, and the feeding length is the circumference of the feeding wheel. The unfolding length of the spring can be determined by the number of rotations of the feeding wheel. The number of teeth of the sector-shaped incomplete gear controls the number of rotations of the feeding wheel. 3. Diameter reducing mechanism: The reducing mechanism refers to the control mechanism of the outer diameter of the spring when winding the spring. It is composed of two ejector rods and a reducing cam that drives the ejector rod. When producing cylindrical springs, the spring wire will remain unchanged, adjust the two ejector rods to the corresponding positions, and conform to the outer diameter of the spring, and then fix the positions of the two ejector pins unchanged. When producing variable diameter springs, such as the convex, truncated cone spring, and the front and rear bolts of the upper ejector bar are loosened, so that the ejector bar is retracted back and forth in the tool holder to change the outer diameter of the spring, and the ejector bar is driven by the variable diameter cam to achieve The purpose of producing various reducing springs. 4. Pitch changing mechanism: The pitch changing mechanism of the camless spring machine is a mechanism for controlling the spring pitch. This machine has two mechanisms: (1) It consists of a pitch knife and a pitch-changing cam. The variable cam is to control the effective number of turns of the spring, and the bolt under the pitch knife adjusts the height of the spring; (2) the connecting rod is driven by the cam, so that the pitch knife is pushed out of the machine, and the spring with a large pitch can be better estimated. 5. Cutting mechanism: The cutting mechanism is the last processing action of the spring falling after the winding is formed, and the cutting of the steel wire is completed by the knife and the core.